Rolling, plate rolling
Plate rolling
a process used in sheet metal working that provides the opportunity to roll flat sheets of steel, aluminum or other special materials (e.g. dibond), to create curved surfaces, metal cylinders or cones, and sheet fringing.
RM-1050x90 type Sahinler three-cylinder motorized plate roller
The roll forming machine works with the help of 3 asymmetrically positioned rolls and is suitable for rolling rolls made of metal sheets, limited cones, sheet flanging. In the case of mild steel, up to 3 mm sheet thickness, max. Up to 1050 mm plate length. The upper cylinder of the machine can be lifted out. The bending radius is made by moving the rear cylinder with a motor. The diameter of the upper cylinder is 90 mm, the minimum bendable cylinder diameter is 135 mm, it depends on the thickness and quality of the material.
HRB-4 type rolling machine
Pre-bending capacity up to a maximum plate thickness of 8 mm. Rolling capacity maximum 10 mm sheet thickness for unalloyed structural carbon steel. The maximum length that can be rolled is 3 m. Depending on the material thickness, the smallest diameter that can be rolled is 400 mm for carbon steel and 500 mm for stainless steel.
Additional features:
- Control unit with 6 digital readers
- Programmable multi-gateway points
- Cone bending
- Reinforced cylinders (HRC 58)
- 4140 steel alloy cylinders, machined with a CNC lathe with optimal crown
- All cylinders mounted on bearings
- Electronic control for side rollers
- Dual speed control
- Stress-relieved steel structural machine structure
- Hydraulic slope end with easy pull-out system
- The cylinders in the center are driven by hydraulic motor(s) and planetary gear(s).
- All cylinders on the machine with 1” prebend and above
- Electrical and hydraulic protection against overload
- World-class electrical and hydraulic components
- Adjustable lower cylinder with hydraulic pressure
Type MSMS-2050 three-cylinder motorized plate roller
The rolling machine works with the help of 3 asymmetrically placed cylinders and is suitable for rolling cylinders and cones made of metal sheets. In the case of mild steel, up to 6 mm plate thickness, max. Up to 2050 mm plate length. The upper cylinder of the machine can be lifted out. The bending radius is adjusted by moving the rear cylinder with a motor. The diameter of the cylinders is 180 mm, the minimum cylinder diameter that can be bent is 200 mm, depending on the plate thickness. With the help of the profile bending rollers placed at the end of the cylinders, closed sections, pipes and shaped steels can also be bent.
AZ AKM-400 sheet metal edging machine manufactured by AKYAPAK
can be used to create stiffening ribs on the plate components. The shape of the edges and ribs can vary depending on the special edging rollers. Roller body distance 310 mm, roller distance 132 mm. The machinable sheet thickness is max. 4 mm for mild steel and 2.5 mm for acid-resistant steel. The machining of parts (cylindrical bodies with larger diameters) is supported by a special roller support system.
